master formula record albendazole oral suspension
1.0 PRODUCT INFORMATION :
Product Code | ||
Product (Brand) Name | Albendazole Oral Suspension | |
Generic Name | Albendazole Oral Suspension | |
Label Claim | Each 5 ml contain | |
Albendazole | 200 mg | |
Excipients | q. s. | |
Color | Erythrosine | |
Primary Pack Description | Pet / round bottles. | |
Product Description | Albendazole Oral Suspension | |
Storage Condition | Store in cool, dry & dark place. |
2.0. TABLE OF CONTENT
Sr. No. | Contents |
1.0. | PRODUCT INFORMATION |
2.0 | TABLE OF CONTENT |
3.0 | BILL OF RAW MATERIAL & CALCULATION |
4.0 | BATCH MANUFACTURING PROCESS |
5.0 | YIELD AND ACCOUNTABILITY |
3 .0. BILL OF RAW MATERIAL :
Sr.
No. |
RM Code | Ingredients | Qty in
(Kg ) |
Overages
(%) |
Qty/batch
(Kg) |
1.0 | – | Albendazole | 80.000 Kg | – | 80.000 Kg |
2.0 | – | Sodium Benzoate | 2.000 Kg | – | 2.000 Kg |
3.0 | – | Methyl Paraben Sodium | 2.000 Kg | – | 2.000 Kg |
4.0 | – | Propyl Paraben Sodium | 0.500 Kg | – | 0.500 Kg |
5.0 | – | Xanthan Gum | 8.000 Kg | – | 8.000 Kg |
6.0 | – | Areosil | 6.000 Kg | – | 6.000 Kg |
7.0 | – | Sucrose | 600.000Kg | – | 600.000Kg |
8.0 | – | Propylene Glycol | 8.000 Kg | – | 8.000 Kg |
9.0 | – | Aspartame | 4.000 Kg | – | 4.000 Kg |
10.0 | – | Bronopol | 0.400 Kg | – | 0.400 Kg |
11.0 | – | Citric Acid | 4.000 Kg | – | 4.000 Kg |
12.0 | – | Tween 80 | 2.500Kg | – | 2.500 Kg |
13.0 | – | Flavour Raspberry | 4.000 lit. | – | 4.000 lit. |
14.0 | – | Color Erythrosine | 0.020 Kg | – | 0.020 Kg |
15.0 | – | Purified Water | q.s. | – | q.s. |
Note : The Required quantity of API is taken as per calculation by using the below mentioned formula.
In above table the quantity of Albendazole is taken as such basis.
CALCULATIONS:
(A) For Albendazole
A.R. No. of Albendazole : __________________
Potency of Albendazole : __________________
LOD of Albendazole : __________________
Required Quantity of Albendazole = Strength/ml x Batch Size (in Liters) x 100 x 100
Potency x (100-LOD) x 1000
4.0. BATCH MANUFACTURING PROCESS :
4.1 SUGAR SYRUP PREPARATION-
4.1.1 Take the 400 liter of purified water in Sugar Syrup manufacturing vessel & heat it up to 80 ℃ – 85 ℃ then
add 600 Kg sucrose through vacuum transfer system in Sugar Syrup manufacturing vessel .All the activity
under continuous stirring till the sugar syrup base preparation .
4.1.2 After completion of sugar syrup base preparation , cool the solution below 40 ℃ then transfer the
solution to manufacturing vessel through pre-filter (containing 100 # s.s. sieve ).
4.2 BULK MANUFACTURING PROCESS-
4.2.1 Take the sufficient quantity of Purified water to dissolve the 4.000 Kg Citric acid and add to manufacturing
vessel under continuous stirring.
4.2.2 Add 8.000 Kg Propylene Glycol to manufacturing vessel under continuous stirring.
4.2.3 Take the sufficient quantity of Purified water to dissolve the 2.000 Kg Methyl paraben sodium and
add to manufacturing vessel under continuous stirring.
4.2.4 Take the sufficient quantity of Purified water to dissolve the 0.500 Kg Propyl paraben sodium and
add to manufacturing vessel under continuous stirring.
4.2.5 Take the sufficient quantity of Purified water to dissolve the 0.400 Kg Bronopol and add to
manufacturing vessel under continuous stirring.
4.2.6 Take the sufficient quantity of Purified water to dissolve the 4.000 kg Aspartame and
add to manufacturing vessel under continuous stirring.
4.2.7 Take the sufficient quantity of Purified water to dissolve the 2.000 Kg Sodium Benzoate and
add to manufacturing vessel under continuous stirring .
4.2.8 Add 8.000 Kg Xanthan Gum to manufacturing vessel under continuous stirring.
4.2.9 Add 8.000 Kg Areosil direct to manufacturing vessel under continuous stirring.(20 min.).
4.2.10 Take the sufficient quantity of Purified water in vessel & dissolve 80.000 Kg Albendazole and
add to manufacturing vessel under continuous stirring.
4.2.11 Add the 2.500 Kg Tween-80 direct to manufacturing vessel under continuous stirring.
4.2.12 Take the sufficient quantity of Purified water to dissolve the 0.020 Kg color Erythrosine and
add to manufacturing vessel under continuous stirring.
4.2.13 Add 4.000 Lit. Flavour Raspberry direct to manufacturing vessel under continuous stirring.
4.3 VOLUME MAKEUP-
4.3.1 Makeup the volume up to 2000 litre with Purified Water.
4.4 pH ADJUSTMENT-
4.4.1 After completion of activity , Adjust the pH of bulk between 4.5 to 5.5
4.5 RECIRCULATION
4.5.1 Recirculate the bulk from top to bottom through homogenizer for 60 min.
4.5.2 Intimate to IPQA to collect the bulk sample .
4.6 FILTRATION
4.6.1 Final transfer the bulk to storage vessel through homogenizer with 60# s.s. sieve.
5.0. YIELD AND ACCOUNTABILITY :
After completion of filtration of bulk , calculate the % yield is between 98 – 100 % .
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