master formula record etofylline and theophylline injection

 

 

master formula record etofylline and theophylline injection

 

1.0. PRODUCT INFORMATION:

master formula record etofylline and theophylline injection Batch Size: 420 Liters

PRODUCT CODE
GENERIC NAME Etofylline And Theophylline Injection
LABEL CLAIM

 

Each ml contains
Etofylline 84.7 mg
Theophylline anhydrous                       Eq to Theophylline hydrate                                                                                      25.3 mg
Water for Injection q. s.
STANDARD BATCH SIZE: 420 Liters
PRIMARY PACK DECRIPTION 2 ml Amber Glass Ampoule With Blue Dot
PRODUCT DECRIPTION Clear ,colorless solution
STORAGE CONDITION Store in cool, dry & dark place.

2.0 TABLE OF CONTENT:

Sr. No. Contents
1. PRODUCT INFORMATION
2. TABLE OF CONTENT
3. BILL OF RAW MATERIAL
4. RAW MATERIAL CALCULATION
5. BATCH MANUFACTURING  PROCESS
6. YIELD AND ACCOUNTABILITY

3.0. BILL OF RAW MATERIAL:

Sr.

No.

INGRADIENTS Label

clam

Standard

Qty(Kg)

Overages(%)     Batch     Qty(Kg)
1. Etofylline 84.7   mg 37.353                 Kg.  

5%

37.353  Kg.
2. Theophylline 25.3  mg 11.157            Kg.           – 11.157    Kg.
3. Sodium chloride 3.780            Kg.           – 3.780  Kg.
4. Water for injection Q.S.           – Q.S.

4.0. CALCULATIONS:
LABEL CLAIM:
Each ml Contains:
Etofylline                                        – 84.7 mg

Theophylline anhydrous

Eq to Theophylline hydrate     – 25.3 mg

Water for injection                    – Q.S.

Calculation for Etofylline and Theophylline    

 

  1. R.No. One:_________________      

 

 

Assay on Anhy. Basis: __________ %                         Water………………. %

 

 

Etofylline    = Label ClaimxBatch Size (In Liters) x100 x100 =…. Kg of Etofylline

—                          —   Assay x (100-water) x1000

—              Theophylline

  1. R.No. One:____________                                    

 

Assay on Anhy. Basis: __________ %                         Water………………. %

 

Theophylline BP = Label ClaimxBatch Size (In Liters) x100 x100 =…. Kg of Theophylline

—                 —            -Assay x (100-water) x1000

 

 

5.0. BATCH MANUFACTURING PROCESS:



Ensure That compounding Vessel is cleaned before starting the procedure.
Collect 420 Liters Water for Injection in a Mixing vessel send BET sample and cool up to 50- 55°C with continuous nitrogen Purging.
From the step 1st take approx. 50 litres Water for Injection a side in other SS vessel for final volume make up.
Add and dissolve Etofylline BP with continuous stirring and check the clarity of solution.
Add and dissolve Theophylline BP with continuous stirring and check the clarity of solution.
Add and dissolve Sodium chloride BP with continuous stirring and check the clarity of solution.
Check the initial ph (PH RANGE 4.5 TO 6.0) and finally make up the volume with w.f.i. and then check the final ph.
Intimate the IPQA to collect Bulk solution and send to QC for analysis.
5.2 FILTRATION :
Ensure that Bulk solution Release from QC Department.
Filter the Bulk solution from Mixing Vessel to Collection Vessel through 0.2 micron sterilized filter.
Check the Pre and Post Filter Integrity.
5.3 FILL VOLUME DETAILS
Fill volume for 2 ml
Standard fill volume -2.1 ml
Lower fill volume -2.05 ml
Upper fill volume -2.15 ml
5.4 PRECAUTION
Ensure the nitrogen purging throughout the process.
Always use nose mask, hand gloves while processing.
All the contact parts of the Equipment, Filtration Assembly , Filling M/C parts & Accessories should be sterilize, at the time of use

6.0. YIELD AND ACCOUNTABILITY:
Bulk yield (After filtration) between 98 -100 %.
After Filling, Sealing and visual Inspection completion the % yield is NLT 95%.

 

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