testing and approval rejection of bulk finish and packed drug products
1.0 Purpose
1.1 To describe a procedure for testing and approval or rejections of bulk and packed finished drug products.
2.0 Scope
2.1 This standard operating procedure is applicable for testing, approval or rejection of bulk and
packed finished drug products in QC laboratory at ABC Pvt. Ltd.
3.0 Responsibility
Officer QC/ Executive QC Preparation of SOP, Testing of material as per work allocation
Assistant Manager Reviewing and Training of SOP, Reviewing of data for batch release / reject
Manager QC Implementation of SOP
4.0 Accountability
4.1 Manager Quality Control is accountable for implementation and compliance with SOP.
5.0 Procedure
5.1 Finished drug products shall be sampled by QA person as per the respective sampling SOP.
5.2 Bulk Finish samples of Tablets (Coated/uncoated) and capsules shall be analyzed from pooled
composite sample of collected during compression, filling and coating stages, as appropriate.
5.3 Oral liquids and ointment shall be analyzed from the samples collected after the completion
of filling and packing operations.
5.4 The respective sample shall be distributed to the Analyst as per the SOP No. QCD-015.
5.5 QC officer shall perform the complete analysis of bulk finish drug products as per the standard
test procedure and all the raw data shall be recorded in the test protocols.
5.6 The protocol sheet along with scans; chromatograms, sampler report etc. shall be submitted
to any other second analyst for verification.
5.7 The Test protocol along with Certificate of Analysis (COA) and FTIR scans; chromatograms
and any other supporting documents shall then be handed over to Manager-QC or his authorized
nominee along with left over samples for approval of the material.
5.8 If any drug product does not comply with its specification in any of the prescribed tests and any
discrepancy observed during testing, it shall be immediately reported to the Manager QA / Manager QC.
5.9 Bulk Finish drug products, which fail to comply with its specification during initial analysis, shall
be subjected to handling of Out-of-specification (OOS) results as per SOP.
5.10 The Manger QC shall review the analytical data on certificate on Analysis, Raw data sheet,
samplers report, compliance of material as per specification and shall clear the lot if it complies.
5.11 After complying of the tests as prescribed in the respective specification, the finished product shall be approved.
5.12 Manager – QC /Manager – QA, shall finally approve or reject the finished drug product.
5.13 If drug product fails to the specification (even after OOS) and/or found un-satisfactory, the drug
product shall be rejected and investigation shall be carried out.
6.0 Reference
In House Specification
7.0 Attachments
Not Applicable
8.0 Distribution
Distribution of the controlled copy to concerned departments.
Additional copies may be issued for specific purpose.
9.0 Abbreviations
QA : Quality Assurance
QC : Quality Control
SOP : Standard Operating Procedure
10.0 Revision History
| Revision No. | Supersedes | Effective Date | Details of Revision |
| 01 | Nil | New SOP |
Operating Procedure of Centrifuge
sop for preparation and storage of reagent solution
sop for Calibration and Maintenance of Laboratory Instruments and Equipment
Disposal of Residual Sample or Left Over Material
sop for for Laboratory Incident
standard operating procedure temperature monitoring
sop for operation of infrared moisture balance
sop for preparation of mobile phase
sop for Preparation and Issuance of Analysis protocol standard
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sop for disposal of residual sample
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sop for Operation and calibration of gas liquid chromatograph
sop for operation of humidity oven
sop for operation and calibration of serological water bath
sop for monitoring of drain trap
sop for destruction of analytical samples after testing and control samples
sop for destruction of used chemicals
Sop for Operation of suction pump
sop for Operation and calibration uv cabinet
sop for Operation and calibration of bulk density apparatus
sop for operation and calibration of shore hardness tester
sop for operation of rub proofness tester
sop for monitoring of purified water
sop for Retesting of packaging materials
sop for Retesting and resampling of raw materials
sop for Control of issuance of record of analysis green sheets
sop for Control of computer passwords
sop for sampling of packaging materials PM
Operation and Calibration Procedure for pH Meter
Calibration of Melting Point Apparatus
Procedure For HPLC column washing procedure
Procedure For Retest Period of Raw Material
Procedure For Training Programme For Quality Control Personnel
Standard Operating Procedure is to provide guidelines for Preparation
Procedure For Analysis of Water rinsing
Procedure For Calibration of Glassware
Procedure For Procurement and storage of reference standards
Procedure For Preparation of buffer solution
safety guidelines for laboratory
responsibilities of quality control and microbiological department
responsibilities of quality control and microbiological department
handling of corrosive hazardous and flammable chemical
calibration of volumetric glassware
operation and cleaning of water bath
testing and approval rejection of bulk finish and packed drug products