Preparation of SOP of SOP
1.0 Objective:
1.1 To define the method by which new or revised Standard Operating Procedure (SOPs) shall be written,
reviewed, approved, distributed, retrieved, implemented and maintained.
2.0 Scope:
2.1 To provide form, format and guidelines to those who participate in the preparation and implementation
of SOPs at Abc Pvt. Ltd.
3.0 Responsibilities
3.1 User department managers r designee are responsible to ensure that all SOPs for their departments
are prepared, implemented and maintained in accordance with the requirements of this document.
3.2 Officer or designee of User department is responsible for preparing or revising the SOP as per the
actual work he/she performs.
3.3 The officer or designee of User department is responsible for review of the new/revised SOP for the
compliance t GMP requirements.
3.4 The manager or designee of User department I responsible for review of new/revised SOP for technical
applications and approval.
3.5 The manage QA or designee of is responsible for review of new/revised SOP for the compliance with the
Quality System Policy of Abc Pvt. Ltd. of the final SOP.
3.6 QA is responsible for generation, distribution of new/revised SOPs and retrieve superseded
version of the distributed SOP when a new/revised SOP is issued or when an SOP is made obsolete.
3.7 QA officer or designee to maintain the SOP Distribution sheet, Additional Copy Requisition/Return
Forms and Master SOP Index.
3.8 Managers or designe of User department shall responsible for giving the training
on new/revised SOP and maintain the related records.
4.0 Documents and Formats:
4.1 Master SOP document and formats number
5.0 Materials, Equipment and Definitions:
5.1 Material:
5.1.1 Copy of SOP being revised
5.1.2 A4 size AbcPvt. Ltd. Name on paper
5.1.3 Blue ink ball point pen
5.1.4 Master copy stamp
5.1.5 Red ink pad and Blue ink pad
5.1.6 Controlled copy stamp
5.1.7 Display copy stamp
5.2 Equipment’s:
5.2.1 Computer and printer
5.2.2 Photocopier machine
5.3 Definitions:
5.3.1 User Document: The department who owns and uses the area, equipment, process and methods
for the various GMP operations which required to be guided with Standard Operating Procedures
for assuring the consistency and uniformity of activities.
5.3.2 Official Copies: Photocopies of master SOP, to be distributed to user departments
(for example controlled copy and display copy) with the original sign of QA Documentation Cell personnel.
5.3.3 Effective Date: The date from which new prepared/revised SOP shall be implemented.
5.3.4 Review Date: The date on or before that current SOP is revised and made obsolete and
new revised version of same SOP made effective.
6.0 Procedure:
6.1 General Information:
6.1.1 Prepare the draft copy of the new/or revised SOP and distribute for preliminary review and
comment to the next level responsible personal of the department.
6.1.2 Conduct the training within 14 days after the authorization of SOP and maintain the training record.
6.1.3 Convert the SOP in the revised format (e.g. header, section headings, footer etc.)
6.1.4 Follow the DCR procedure in case SOP is being revised.
NOTE: DCR Procedure is not required in case, SOP is being revised on periodic review and only
minor changes are requested which do not affect directly or indirectly to the product quality,
any other document and any procedure etc.
In this case next version shall be given to the SOP and revision history shall be maintained for changes done.
6.1.5 If requesting changes to, or absolution of, an SOP that does not belong to your discuss the
requested changes with the department manager or supervisor of the effected department.
6.1.5.1 Example: when a member of production Department wants to submit changes for a
QC SOP, then person shall discuss the changes with QC Manager. That manager may
agree or disagree with the proposed changes.
6.1.5.2 If the changes are agreed upon, continue as outlined as per this SOP.
6.1.5.3 If the changes re not agreed upon, nothing also needs to be done as the changes shall not be made.
6.1.6 Effective date & review date of SOP shall be written in following fashion e.g.
Effective date: 03/01/2025, then Review date will be 02/01/2027.
6.2 Content of SOP:
6.2.1 SOP shall be prepared with following fixed contents:
Section 1.0 Objective
Section 2.0 Scope
Section 3.0 Responsibility
Section 4.0 Abbreviations and Definitions
Section 5.0 Procedure (Include documentation)
Section 6.0 Forms and Records
Section 7.0 Distribution
Section 8.0 SOP revision history
6.2.2 Any Section that does not apply shall have NA or N/A listed for that section.
6.3 Formatting System of SOP:
6.3.1 As the need arises the user department shall prepare o revise an SOP using the
guideline as indicated in this SOP
6.3.2 Format the SOPs using MS Word for Windows system.
6.3.3 Follow the standard parameterfor formatting the SOP as given below:
Paper Size | A4 Size |
Paper Color | White |
Top Margins | 0.75” |
Bottom Margins | 0.75” |
Left Margins | 0.65” |
Right Margins | 0.75” |
Alignment | Justify |
Gutter | 0” |
Header from edge | 1.5” |
Footer from edge | 1.5” |
Line space (before/after) main points | Single (6 pt / 6 pt) |
Line space (before / after) sub points | Single (3 pt / 3 pt) |
Line space (before / after) sub-sub points | Single (0 pt / 0 pt) |
Section Numbering | 1.0, 2.0… |
Line Numbering | 1.1, 1.2… |
Page Numbering | X of Y Format |
Number Position | Left, Tab space after-0.5”, Indent at-0.5” |
Indentation | Left-0.5”, Right-0.0”,Special-Hanging,
By-0.5” |
Language | English |
Translation language (if applicable) | Hindi |
Grammar | Active/Present |
AbcPvt. Ltd. | Times New Roman, Bold/ 18pt |
Barivas Biotech Pvt. Ltd. (Logo) | Times New Roman, Bold/ 8pt |
Font Type, Size (Header) | Times New Roman, Bold/ 12pt |
Font Type, Size (Footer) | Times New Roman, Bold/ 12pt |
Font Size (Sections) | Times New Roman, Bold/ 11pt |
Font Type, Size (Text) | Times New Roman, Bold/ 11pt |
Font Type / Font size (Title of Forms) | Times New Roman, Bold/ 11pt |
Font Type / Font size (Content of Forms) | Times New Roman, plain / ≤11 pt. |
Printing (one side or two sides) | One side |
6.3.4 Title of the SOP shall be described in brief and same title shall not be repeated for any other SOPs.
6.3.5 Each page of SOP shall contain page number.
6.3.6 Begin each SOP with a statement of its purpose and scope. (Section 1.0).
6.3.7 State clearly by job title who is responsible for performing the activity required by the SOP. (Section 2.0). The word “or designee” shall be included (if required) to avoid undue limitations upon personnel for performing an activity in his absence.
6.3.8 List all documents and forms required to perform the procedure (Section 3.0).
6.3.8.1 If forms are listed under (Section 3.0 Documents and Forms), a copy of the form shall be included in the SOP.
6.3.9 List all material o equipment needed to perform the procedure and any definitions of words or phrases that may be confusing (Section 4.0).
6.3.9.1 Allow for the use of alternate items, unless doing so would compromise the performance or outcome of the process.
6.3.10 Describe the procedure or steps used to perform the duties as described in the SOP (Section 5.0).
6.3.10.1 When Notes or Warnings are required, they should be in bold type and place at the beginning of the step to which they refer.
6.3.10.2 Use one sentence and section number for each action step.
6.3.10.3 Numbered or bulleted list or table may be used within sub-sections as appropriate.
6.3.10.4 State each step as clearly as possible.
6.3.11 SOPs shall have the following information in the header:
6.3.11.1 Name of organization with location
6.3.11.2 SOP Number
6.3.11.3 Standard Operation Procedure to be stated below the box of name of organization
6.3.11.4 Revision Number
6.3.11.5 Department
6.3.11.6 Effective date
6.3.11.7 Superseded SOP Number with revision number
6.3.11.8 Title
6.3.11.9 Review Date
6.3.11.10 Page Number
6.3.12 SOPs shall have the following information in the approval list:
6.3.12.1 Name
6.3.12.2 Signature
6.3.12.3 Date
6.3.12.4 Prepared By
6.3.12.5 Reviewed By
6.3.12.6 Approved By
Approval List | |||
Prepared by | Reviewed by | Authorized by | |
Signature | |||
Date | |||
Department | Quality Assurance | Quality Assurance | Quality Assurance |
6.3.13 SOPs shall have the following information in the distribution list:
6.3.13.1 Department
6.3.13.2 No. of Controlled Copy Required
6.3.13.3 No. of Display Copy Required
6.3.13.4 Total Number of the copies to be issued
Distribution List | |||
Department | No. of Controlled Copy Required | No. of Display Copy Required | Total No. of Copies to be Issued |
Personnel and Administration | |||
Production | |||
Engineering | |||
Quality Assurance | |||
Quality Control | |||
Warehouse |
6.4 Numbering System of SOP:
6.4.1 Follow the SOP Numbering System: A/B/C/D where,
6.4.1.1 A is Organization code- Abc Pvt. Ltd. (BBL).
6.4.1.2 B is Department code as given in below table
6.4.1.3 C standsfor SOP
6.4.1.4 D is the serial number of SOP starting from 001, 002…. and so on.
6.4.1.5 For example ABCL/QA/SOP/001
Department Code
Department | Code |
Personnel and Administration | P&A |
Production | PR |
Engineering | EG |
Quality Assurance | QA |
Quality Control | QC |
Warehouse | WH |
6.5 Format Numbering System:
6.5.1 Follow the numbering System: A/B/C where,
6.5.1.1 A Stands for department code & SOP Numbers.
6.5.1.2 B Stands for Format number.
6.5.1.3 C Stands for revision number.
6.6 Superseded SOP Numbering system:
6.6.1 Follow the numbering System: A/B/C/D/E where,
6.6.1.1 A Stands for company Name Abc Pvt. Ltd. (BBL)
6.6.1.2 B Stands for department code
6.6.1.3 C Stands for SOP
6.6.1.4 D Stands for serial number of SOP
6.6.1.5 F Stands for the revision number of SOP starting
from 00,01,02……..and so on Example:
6.7 Review and Approval of SOP:
6.7.1 Executive or designee of initiating department who has prepared the SOP take
the print out of the draft SOP and shall submit the proposed SOP o his dept. head or
designee for review. After reviewing He/She shall make correction if any and shall take
final print on logo paper and sign in Prepared By space and shall handover the SOP to his
senior (Preferably HOD) for signature in Reviewed By space of SOP.
6.7.2 For QA approval, carry out following steps:
6.7.2.1 Filled DCR form, preferably along with rough copy of previous revision wherein
correction are made (if any SOP is being modified)
6.7.2.2 Head QA shall review the SOP, if any correction is required during this review, Head QA
shall send back documents to respective department for corrections. This department, in turn,
shall make corrections and forward corrected document to Head QA.
6.7.2.3 Head QA shall review the same and if found satisfactory, sign in authorized by
space in the SOP and give these all documents to initiating department for training purp.
6.8 Training:
6.8.1 After approval by Manager QA training shall be conducted for the SOP.
6.8.2 Initiating department shall organize and conduct the training of the SOP
within 14 calendar days after authorization date of SOP.
6.8.3 Initiating department shall send back the SOP along with copy of training
attendance sheet to QA department for master and custody.
6.8.4 Training shall be conducted in each affected department or departments.
6.8.5 SOPs shall be issued an effective date by QA document cell after completion of training.
6.9 Distribution of the SOP:
6.9.1 After completion of training and receiving SOP from initiating department, QA officer
or designee shall stamp “Master Copy” on each page of the SOP with hand written effective date and review date.
6.9.2 After stamping master copy, effective date and review date, QA officer shall distribute
SOP only to areas those relate directly to the job function (as per distribution list). Master copies
of all SOP’s shall be stored with QA document cell. QA document cell officer shall issue official copies t concern department.
6.9.3 Official copy shall be made by taking photocopy of Master copy.
6.9.4 Stamping and numbering of control and display copy of SOP shall be done through SOP No.
6.10 Implementation:
6.10.1 Implementation of SOP shall be as follows:
6.10.1.1 Upon receipt of the effective SOP, the supervisor designee shall replace SOPs, acknowledge
the receipt in respective form, and return the control and display copy of superseded version of SOP to the QA officer.
6.10.1.2 QA document cell officer destroy all official superseded SOP’s as per the SOP No. BBL/QA/SOP/001 by shredding.
6.10.1.3 If an official copy of an SOP is no longer needed or additional copy required, concern
department manager or designee shall fill up the request form additional copy Requisition/return
format no. and submit to QA document cell for QA approval.
6.10.1.4 When the SOP is issued an effective date, the QA officer shall update the soft
copy of Master SOP Index (as per Format No.
6.10.1.5 Review Period: At a minimum, SOP review shall be done within 24 months.
6.10.1.6 If any changes required in between due to pharmacopoeial changes or changes
need to meet regulatory requirements/Audits, SOP shall be revised as and when required
and shall be routed through DCR procedure.
6.10.1.7 The QA officer shall print the Master SOP Index on 3 months basis or whenever is needed.
This copy shall become the official copy of the index. Any subsequent copies shall over-ride
the existing copies, which shall be destroyed. The printed Index shall be stored in a locked cabinet with QA.
7.0 Acceptance Criteria:
7.1 Prepare, maintain ad revise the SOPs as per the Standard Parameters mentioned in the SOP.
8.0 References:
8.1 In House
9.0 Abbreviations:
abc | Abc Pvt. Ltd. |
GMP | Good Manufacturing Practice |
PR | Production |
QA | Quality Assurance |
QC | Quality Control |
SOP | Standard Operating Procedure |
NA | Not Applicable |
DCR | Document Change Request |
CCR | Change Control Request |
10.0 Distribution List:
Revision Number | Details For Change | Reason For Change |
00 | New SOP | NA |
- process validation protocol for methylcobalamin niacinamide and pyridoxine injection
validation protocol of sterility test
sop for Analytical Method Transfer
Protocol for hold time study of sterile garments
sop for swab sampling for validation of clean surfaces
cleaning validation maco and noel calculation formula
sop for performance qualification for analyst
Sop for Validation report for disinfectant efficacy
Sop for Method validation report for bacterial endotoxin test
Sop for method validation microbiology sterility testing
sop for validation report for preservative efficacy test
sop for Protocol cum report for efficacy qualification of uv light
sop for validation protocol for uv light efficacy of dpb & laf
sop for cleaning validation protocol tablet manufacturing equipment
sop for cleaning validation protocol ointment manufacturing equipmentconcurrent process validation for rabeprazole ec and domperidone sr capsules
sop for Validation for cleaning procedure liquid injection
sop for Validation for cleaning procedure dry powder injection
Preparation Approval Control and Distribution of Master Formula Records
calibration policy for equipment and instruments
evaluation Sampling of Raw Materials questionnaire
training evaluation questionnaire
sop for approval of Contract Parties
sop for Operation and Cleaning of Purified Water Generation System
sop for Storage of Standard Weights
-
process validation protocol for methylcobalamin niacinamide and pyridoxine injection
validation protocol of sterility test
sop for Analytical Method Transfer
Protocol for hold time study of sterile garments
sop for swab sampling for validation of clean surfaces
cleaning validation maco and noel calculation formula
sop for performance qualification for analyst
Sop for Validation report for disinfectant efficacy
Sop for Method validation report for bacterial endotoxin test
Sop for method validation microbiology sterility testing
sop for validation report for preservative efficacy test
sop for Protocol cum report for efficacy qualification of uv light
sop for validation protocol for uv light efficacy of dpb & laf
sop for cleaning validation protocol tablet manufacturing equipment
sop for cleaning validation protocol ointment manufacturing equipmentconcurrent process validation for rabeprazole ec and domperidone sr capsules
sop for Validation for cleaning procedure liquid injection
sop for Validation for cleaning procedure dry powder injection
Preparation Approval Control and Distribution of Master Formula Records
calibration policy for equipment and instruments
evaluation Sampling of Raw Materials questionnaire
training evaluation questionnaire
sop for approval of Contract Parties
sop for Operation and Cleaning of Purified Water Generation System
sop for Storage of Standard Weights
sop for Verification of Weighing Balance
-
Sop for Submitting of Leave Application
sop for Accident Management Procedures
sop for Accident Management Procedures
Cleaning and colour coding of Factory Apparel (Clothes)
Job Responsibilities of Key Personnel
sop for Maintenance of Building
Destruction of Batch Production and Control Records BPCR
Procedure for Sampling of Rinse water Swab
Cleaning Validation of Equipment
Measurement and Recording of Temperature and Relative Humid
Sampling of Product at Intermediate Stages
Approval of Overprinting on Packing Material
sop for Procedure for Reprocessing
Preparation and Control of Master Batch Production and Control record
Issuance and Retrieval of Control documents
Calibration Policy for equipment
procedure for batch numbering system for products
sop for Handling of Incident during operation
Procedure for Allocation of Numbers for Machine Equipment