sop for monitoring of purified water
1.0 OBJECTIVE:
The objective of this SOP is:
1.1 To lay down a procedure to monitor the quality of purified water
2.0 RESPONSIBILITY:
2.1 The Microbiologist shall be:
2.1.1 Responsible for sampling and analysis
2.3 Executive – Quality Control shall be:
2.3.1 Responsible for Checking and approving the results and trend analysis.
3.0 ACCOUNTABILITY:
Head – Quality Control
4.0 PROCEDURE:
4.1 Preparation of sample containers
4.1.1 For Chemical analysis: Clean 500 ml glass containers. Rinse with purified water.
4.1.2 For Microbiological analysis: Clean 250 ml glass containers. Rinse with Purified water.
4.1.3 Close the containers and wrap the neck securely with aluminum foils. Sterilize at 121 0C for 20 minutes.
4.2 Collection of water for Chemical/Microbiological analysis.
4.2.1 Collect one sample each for Chemical & Microbiological analysis daily as per the frequency mentioned in SOP
4.2.2 Select the points for sampling as per SOP
4.2.3 Before collection of samples, open the valve and allow the water to drain for 1 min.
4.2.4 For Chemical analysis sample, rinse the container with purified water from the sampling point and collect approximately 500 ml of water.
4.2.5 Close the containers, meanwhile continuing to allow the water to run through the valve.
4.2.6 For microbiological analysis hold the sterile containers near the valve (at the end of hose if present) unwrap the Aluminum foil and open the containers taking care not to touch the stopper or neck of the container.
4.2.7 Collect the sample in the container without rinsing and immediately close it with the stopper. Do not fill the bottle up to the neck.
4.2.8 Wrap the neck with Aluminum foil to avoid any contamination during transit.
4.2.9 Close the valve and bring both the samples to IPQA Laboratory.
4.2.10 Wipe the container dry from outside and label them with the following details,
a. Name of the sample
b. Collection point.
c. Date of collection
d. Sampler’s Name
4.2.11 Send the samples to QC Lab for analysis
4.2.12 Perform the analysis of purified water samples
1. Chemical analysis as per specification
2. Microbiological analysis as per specification.
4.2.13 Perform the analysis of water samples on the same day of sampling.
4.2.14 Record the microbiology results in the format as mentioned in SOP
4.2.15 On completion of analysis, send a copy of Certificate of Analysis to Manufacturing dept.
4.2.16 In case the sample fails in Chemical testing follow the procedure as mentioned in SOP and if it fails in microbiological testing follow the procedure as mentioned in SOP
5.0 REASON FOR REVISION:
Change in sampling plan.
6.0 TRAINING:
Trainer — Executive – Quality Assurance
Trainee — Microbiologist, Chemist and IPQA personnel.
7.0 DISTRIBUTION:
Certified Copy No. 1 : Head of Department – Quality Control
Certified Copy No. 2 : Microbiology Department.
Original Copy : Head – QUALITY ASSURANCE
8.0 ANNEXURE:
Nil.
9.0 REFERENCE:
In house
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sop for Operation and calibration of atomic absorption spectrophotometer
sop for Operation and calibration of gas liquid chromatograph
sop for operation of humidity oven
sop for operation and calibration of serological water bath
sop for monitoring of drain trap
sop for destruction of analytical samples after testing and control samples
sop for destruction of used chemicals
Sop for Operation of suction pump
sop for Operation and calibration uv cabinet
sop for Operation and calibration of bulk density apparatus
sop for operation and calibration of shore hardness tester
sop for operation of rub proofness tester
sop for monitoring of purified water
sop for Retesting of packaging materials
sop for Retesting and resampling of raw materials
sop for Control of issuance of record of analysis green sheets
sop for Control of computer passwords
sop for sampling of packaging materials PM
sop for sampling of sterile raw material
sop for sampling of intermediates and finished products
sop for operation and calibration of friability test apparatus
sop for approval and rejection of packaging materials
sop for non conformance of RM PM and finished product
sop for collection storage and disposal of control samples
sop for trend analysis of finished products
sop for Chromatographic practices and system suitability
SOP For Good Laboratory Practices
sop for cleaning and operation of sieve shaker
general specification of packing material cartons
sop for Password for Analytical Instrument and LIMS software
sop for Rounding off numerical analytical results
sop for sampling of bulk and finished product
sop for cleaning of spillage material
sop for Handling of Reference Standard
sop for hplc column maintenance and washing
procedure for sampling and handling of bulk sample
STP for borewell generation point (raw water storage tank)
sop for preparation and standardization of 0.1M Zinc Sulphate
Operation &calibration of analytical balance (dhona)
Operation and Calibration Procedure for Disintegration Test apparatus
sop for preparation and standardization of 1 M Hydrochloric Acid
Preparation and standardization of 0.1 M ceric ammonium sulphate solution
sop for preparation and standardization of 0.05 m iodine solution
validation of volumetric solution 0.1m ammonium thiocyanate
handling of reference standard and preparation of working standard
sop for water sampling and analysis
sop for operation for validation of excel worksheets
sop for stability of volumetric solutions
sop for preparation of raw material in process finish product packing material data sheets
sop for handling of hazardous chemicals
sop for handling of glassware and allocation of identification number
sop for operation cleaning and calibration of bursting strength tester
sop for rounding off the analytical test results
procedure for Analyst Qualification
sop for operation and calibration of dissolution Apparatus
procedure for maintenance of desiccators
sop for for hplc column receipt checking id no and regeneration
safety data sheet for laboratory chemicals
procedure for handling of poisonous chemicals
sop for cleaning of sampling devices
sop for calibration procedure of instruments
sop for specification and standard testing raw material packing material and finished product
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procedure for disposal of expired chemicals, reagents and solvents
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sop for preparation and standardization 0.1M Disodium Edetate
preparation and standardization 0.1M Sodium Hydroxide Solution
Preparation and standardization of 0.1M Perchloric acid solution
sop for preparation 0.05M edetate disodium
sop for preparation 0.1M silver nitrate
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sop for UV & Visible Spectrophotometer
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Cleaning of Instrument, Instrument bench and surrounding area of Quality
Safety Precaution in Quality Control Department
Operation & Calibration of Analytical Balance
Calibration of Glassware in Quality Control Department
handling of samples received in Quality Control
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Operation, Cleaning and Calibration of water bath
Operation & Calibration of Refractometer
Operation and Cleaning of Centrifuge Apparatus
cleaning, operation & calibration of Vernier caliper
Calibration of Fourier Transform Infrared Spectrophotometer (FTIR)
Cleaning and operation of Moisture Analyzer
Cleaning & Operation of Vacuum pump in Quality Control Department
Operation and Calibration of Polarimeter
Cleaning and operation of Magnetic Stirrer
Cleaning Operation and Calibration of Melting Point
Operation Cleaning and Calibration of Muffle Furnance in Quality Control Department
procedure of operation and Cleaning of Sonicator
Operation Cleaning & Calibration of pH meter in Quality Control Department
Entry and Exit in Quality Control Department