sop for Chromatographic practices and system suitability
1.0. OBJECTIVE:
To lay down a procedure for Chromatographic practices and system suitability.
2.0. SCOPE:
This SOP is applicable for procedure of Chromatographic practices and system suitability in quality control department
3.0. RESPONSIBILITY:
Executive /Officer QC
4.0 ACCOUNTABILITY:
Head- Quality Control
5.0 DEFINITION:
Chromatography is a Laboratory technique for the identification and separation of drugs mixture. Where it is used on a large
scale to purify the intermediates and products in various synthesis in Pharmaceuticals industries etc.
PROCEDURE
Standard Practices:
Chromatographic conditions are set as per the method specified in respective standard testing
Procedure.
Analyst should not change any system parameters without prior information to Head-QC. If any change in system
parameters is performed then it should be acknowledged and properly documented.
Prepare mobile phase, according to STP or Pharmacopoeia and filter with 0.45 µ filter.
Mobile phase bottles and all solvents bottles in use should be labeled.
Mobile phase should be freshly prepared for analysis and solvents should not be used for more than 72 hours.
Check the solvent quantity in solvent bottles before start the instrument.; no any air bubbles should be observed in line. Solvent bottles should be covered.
Check no any blockage in wastage line and outlet of wastage line not touch with surface of waste bottles.
Waste bottles wastage should be discarded when it will be fill.
Hot water should be run once in 07 days for about 1 hour for all HPLC instrument. This removes any particulate matter that may cause blockages, Pump plungers, seals
Buffers should be prepared freshly on the day required. and solvents
must be filtered through 0.45 micron filter paper.
Freshly prepared mobile phase should be thoroughly degassed to remove all dissolved gases with sonicator.
Ensure that the buffer is soluble in the proposed wash or storage phase. If it is not, first flush the system with a solvent mix that is highly aqueous to remove the buffer from the system and column , then change to the proposed wash or storage solvent mix.
integration procedure for assay
Integrate all samples and standards both with chromatograms within a sequence using the same integration events.
Check the each chromatogram within a sequence to ensure that integration is correct.
integration procedure for related substances
Integrate the standard chromatograms within a sequence using the same integration events.
If required same integration method for Blank, Placebo, system suitability injections can be prepared & in test injection, auto integration can be performed, if required.
Integrate the sample chromatograms within a sequence using the integration events and disregard the blank and placebo peaks. Integrate the known and unknown peaks
in sample chromatograms with using following types of integrations.
Check each chromatogram to ensure correct integration obtained for all relevant peaks. After peak integration, save the processing methods for Blank, Placebo, Standard, System suitability and sample injections.
baseline to baseline integration
integration baseline is a continuation of the existing baseline. Begin integration when the signal first begins to rise above the baseline and end when the signal returns to the original baseline.
types of integration practices
Pictorial representation of peak area, peak height and Gaussian peak shape are as follows:
Base to Base: The peak should be symmetrically shaped and exhibits no indication of co-elution. The baseline is stable
and returns to the same level. Peaks of this nature are usually appropriately integrated baseline-to-baseline integration.
Below mentioned is an example of improperly integrated peak. The tailing facet of the peak has important area unit that
has been eliminated that shall be enclosed within the peak and another one is an example for improperly elevated baseline.
This clearly excludes an outsized space of peak: during this case a base-to-base integration is correct apply.
When peak eluted on falling of baseline, excessive baseline area need to be eliminated as below manner:
When excessive peak tailing is observed peak shall be integrated covering its complete area
base-to-base with dropline:
The drop methodology involves addition of a vertical line from the valley between the peaks to the horizontal baseline
that is drawn between the beginning and stop points of the peak group.
VALLEY TO VALLEY: This timed events sets the baseline from the peak starts and where it ends in a less resolved peak Integrate each peak separately.
.System Suitability :
During HPLC analysis, Analyst injects the blank and standard preparation as per the test procedure and checks the chromatogram
for peak shape and system suitability parameters like Theoretical plates, Tailing factor and resolution, etc. if applicable.
System Suitability is established as per the procedure and shall be determined by the first chromatogram of replicate injections of standard solution except resolution.
Following system suitability criteria shall be consider if not mentioned in pharmacopoeia for Theoretical
plates NLT 1500, tailing factor NMT 2 and RSD of three replicate injection NMT 2.0%.
During analysis of Bulk and In-process sample 3 standards shall be injected.
Sequence:
Sequence of blank, standard and sample injections are followed as – Blank, replicate standard solution, duplicate
injection of sample solution for assay and one Bracketing standard solution or as specified in respective standard test procedure.
After injections of sample Solution (i.e. in assay) inject bracketing standard solution or as specified in the respective standard test procedure.
In case of content uniformity (CU), after 5 injections inject bracketing standard solution or as specified in the respective standard test procedure.
RSD shall be calculated with Bracketing solution and standard solution or specified in respective standard test procedure.
Assay calculation should be done using the mean area of replicate injections of standard solution.
An acceptance criteria of relative standard deviation (RSD) with bracketing standard is NMT 2.0%.
If the acceptance criteria for RSD not met for any bracketing standard the analysis in between of those run shall be
canceled with proper justification and authorization of Head-QC.
In case of Content uniformity and related substances single injection of sample solution shall be injected, rest
of the injection sequence shall remains the same as specified under assay.
At the end of sequence analyst shall add the column washing method.
Procedure for Column washing
Column washing should be performed with appropriate solvent.
Column should be stored in organic solvent.
After each batch table column washing should be added.
Column washing should be performed for at least 30 minutes.
Columns washing should be done by using ratio of Solvent and water in 30:70.
general:
Section In charge shall prepare the instrument method.
Before run the sequence, Instrument method shall be checked as per STP by Section In charge / designee.
documentation
System suitability chromatogram, sequence table, and chromatographic method (Instrument method) print shall be attach with sample report.
Every chromatogram and page which is compile with report shall be duly signed and checked.
7.0 ABBREVIATION:
SOP Standard Operating Procedure
QC Quality Control
STP Standard Testing Procedure
CU Content Uniformity
RSD Relative Standard Deviation
8.0.
ANNEXURES :
NA
9.0
DISTRIBUTION:
Controlled Copy Quality Control Department
Master Copy Quality Assurance Department
10.0
REFERENCES:
In-House
sop for Calibration and Maintenance of Laboratory Instruments and Equipment
Disposal of Residual Sample or Left Over Material
sop for for Laboratory Incident
standard operating procedure temperature monitoring
sop for operation of infrared moisture balance
sop for preparation of mobile phase
sop for Preparation and Issuance of Analysis protocol standard
sop of placebo and impurity stock solutions
sop for disposal of residual sample
sop for handling of pharmacopoeial changes
sop for procedure for operation of ultrasonic cleaner
difference between UPLC and HPLC
sop for for Emergency Eyewash and Shower
sop for operation and calibration of total organic carbon analyzers
sop for operation of cobb tester
sop for Operation and calibration of atomic absorption spectrophotometer
sop for Operation and calibration of gas liquid chromatograph
sop for operation of humidity oven
sop for operation and calibration of serological water bath
sop for monitoring of drain trap
sop for destruction of analytical samples after testing and control samples
sop for destruction of used chemicals
Sop for Operation of suction pump
sop for Operation and calibration uv cabinet
sop for Operation and calibration of bulk density apparatus
sop for operation and calibration of shore hardness tester
sop for operation of rub proofness tester
sop for monitoring of purified water
sop for Retesting of packaging materials
sop for Retesting and resampling of raw materials
sop for Control of issuance of record of analysis green sheets
sop for Control of computer passwords
sop for sampling of packaging materials PM
sop for sampling of sterile raw material
sop for sampling of intermediates and finished products
sop for operation and calibration of friability test apparatus
sop for approval and rejection of packaging materials
sop for non conformance of RM PM and finished product
sop for collection storage and disposal of control samples
sop for trend analysis of finished products
sop for Chromatographic practices and system suitability
SOP For Good Laboratory Practices
sop for cleaning and operation of sieve shaker
general specification of packing material cartons
sop for Password for Analytical Instrument and LIMS software
sop for Rounding off numerical analytical results
sop for sampling of bulk and finished product
sop for cleaning of spillage material
sop for Handling of Reference Standard
sop for hplc column maintenance and washing
procedure for sampling and handling of bulk sample
STP for borewell generation point (raw water storage tank)
sop for preparation and standardization of 0.1M Zinc Sulphate
Operation &calibration of analytical balance (dhona)
Operation and Calibration Procedure for Disintegration Test apparatus
sop for preparation and standardization of 1 M Hydrochloric Acid
Preparation and standardization of 0.1 M ceric ammonium sulphate solution
sop for preparation and standardization of 0.05 m iodine solution
validation of volumetric solution 0.1m ammonium thiocyanate
handling of reference standard and preparation of working standard
sop for water sampling and analysis
sop for operation for validation of excel worksheets
sop for stability of volumetric solutions
sop for preparation of raw material in process finish product packing material data sheets
sop for handling of hazardous chemicals
sop for handling of glassware and allocation of identification number
sop for operation cleaning and calibration of bursting strength tester
sop for rounding off the analytical test results
procedure for Analyst Qualification
sop for operation and calibration of dissolution Apparatus
procedure for maintenance of desiccators
sop for for hplc column receipt checking id no and regeneration
safety data sheet for laboratory chemicals
procedure for handling of poisonous chemicals
sop for cleaning of sampling devices
sop for calibration procedure of instruments
sop for specification and standard testing raw material packing material and finished product
procedure for operation and calibration of potentiometric titrator
procedure for operating and calibration of digital hardness tester
procedure for disposal of expired chemicals, reagents and solvents
sop for behavior in quality control department
sop for preparation and standardization 0.1M sodium thiosulphate
sop for preparation and standardization 0.1M Disodium Edetate
preparation and standardization 0.1M Sodium Hydroxide Solution
Preparation and standardization of 0.1M Perchloric acid solution
sop for preparation 0.05M edetate disodium
sop for preparation 0.1M silver nitrate
sop for Operation and Calibration of High Performance Liquid Chromatography
sop for UV & Visible Spectrophotometer
procedure for Cleaning of laboratory glassware
Cleaning of Instrument, Instrument bench and surrounding area of Quality
Safety Precaution in Quality Control Department
Operation & Calibration of Analytical Balance
Calibration of Glassware in Quality Control Department
handling of samples received in Quality Control
Cleaning and Operation of Refrigerator
Operation, Cleaning and Calibration of water bath
Operation & Calibration of Refractometer
Operation and Cleaning of Centrifuge Apparatus
cleaning, operation & calibration of Vernier caliper
Calibration of Fourier Transform Infrared Spectrophotometer (FTIR)
Cleaning and operation of Moisture Analyzer
Cleaning & Operation of Vacuum pump in Quality Control Department
Operation and Calibration of Polarimeter
Cleaning and operation of Magnetic Stirrer
Cleaning Operation and Calibration of Melting Point
Operation Cleaning and Calibration of Muffle Furnance in Quality Control Department
procedure of operation and Cleaning of Sonicator
Operation Cleaning & Calibration of pH meter in Quality Control Department
Entry and Exit in Quality Control Department