Procedure For Stability product handling and testing
1.0 Objective
Objective of this Standard Operating Procedure is to provide guidelines for Stability product handling and testing.
2.0 Scope
Standard Operating Procedure is to provide guidelines for Stability product handling & testing in the
quality control department at abc company.
3.0 Responsibility
3.1 Executive – Quality Control.
3.2 In charge/Head-Quality Control.
4.0 Abbreviations and Definitions
SOP : Standard Operating Procedure
QC : Quality Control
CC NO : Change Control Number
cGMP : Current Good Manufacturing Practice
G : General
5.0 Procedure
5.1 Selection of Batches
5.1.1 For Submission
Stability information study from accelerated and long term testing is to be provided on
at least three consecutive batches.
5.2 Sampling Considerations
5.2.1 The selection of containers from the batches selected for stability studies should
be carried out so as to ensure that the samples chosen represent the batch as a whole.
As a rule, dosage units should be sampled randomly, with each unit having an equal chance to be included in the sample.
5.3 Sample Orientations
5.3.1 Products should be stored in both the upright and either inverted or on-the side positions
until contact with the container/ closure system has been shown not to impact on drug product quality.
5.3.2 The evaluation should include the set of test parameters that are listed for specific dosage form.
5.3.3 Once it has been demonstrated that the product in maximum contact with the primary
pack does not have a significantly greater impact on drug product quality than the upright orientation, stability studies may be
5.3.4 Continued only in the most stressful orientation, which is generally the inverted or on-the –side position.
5.4 Test Criteria and Test Procedures
5.4.1 The testing should cover as necessary the physical, chemical, and microbiological test characteristics.
Validated stability indicating testing methods should be applied.
5.4.2 Evaluation of samples should essentially include following test parameters, but should not be limited to these.
a) Appearance
b) Clarity
c) pH
d) Assay
e) Disintegration
f) Dissolution
g) Related substances
5.5 Specifications
5.5.1 Limits of acceptance should relate to the finished product limit (where applicable), In general the
product on stability should meet the claimed specifications for the tests listed in the respective monograph.
5.6 Storage/ Test Conditions
a) Long- term stability
Studies are carried out at 30+2C and 65+5 %RH.
b) Accelerated stability
Studies are carried out at 40+2C and 75+5 %RH.
5.7 Testing Frequency
5.7.1 The testing frequency to be followed for Accelerated and long-term stability studies is described as below.
5.8 Long- term stability
5.8.1 It is a real time testing carried out for a sufficient time to cover shelf life. Testing under the defined
long-term conditions will normally be every 3 months over the first year, every 6 months over the second year, and then annually.
5.9 Accelerated stability
5.9.1 Accelerated stability is carried out for 06 months. The testing frequency will be at 1 month, 2 month & 6 month.
5.9.2 Mention the time period allowed to test the sample against the due date of analysis. On the date
of analysis the samples shall be withdrawn from the Humidity Controlled oven and kept at controlled
room temperature. The samples shall be analysed as per the STP’s.
6.0 Forms and Records
6.1 None.
7.0 Distribution
7.1 Master copy – Documentation Cell (Quality Assurance)
7.2 Control copy – Quality Assurance, Quality Control
8.0 History
Revision Number | Details For Change |
Reason for Revision |
00 | New SOP | NA |
Online Rejection in parenteral
Receipt of Batch from Production to Packing Department
sop for for Spillage Handling in parenteral area
sop for calibration of vessels with dipstick
sop for Cleaning of Bins and Containers
cip of mixing vessel and holding vessel
sop for Cleaning of Ampoule Filling and Sealing Machine
sop for Fogging in Sterile and Non Sterile Area
sop for for Filtration of Bulk Solution
sop for fumigation in production area
sop for post cleaning after media fill
sop for cip of mixing vessel mixing mobile vessel and holding vessel
sop for De-Bagging of Three Piece Vial Dropper Caps
sop for calibration and verification of check weigher
sop for Batch number and Manufacturing and Expiry Date Coding System
standard operating procedure machine history file
sop for operation and cleaning of Hand coder
sop for Cleaning and Handling and Silicone Tubes
sop on operation and cleaning of coating pan
sop for Operation of cleaning of pipe lines
sop for operation of capsule loading machine semi automatic
sop for Machine operation capsule inspection and polishing machine
Sop batch demarcation and batch coding
sop for monitoring of reprocessing of products
sop for in-process control on liquids orals
sop for in process controls on tablets capsules packaging line
sop for Issuance retrieval and destruction of BMR and analytical records
sop for in process controls during granulation compression coating inspection
sop for Cleaning of Blister packing machine
sop for for charge hand over between the shifts
Performance requalification report of visual inspectors
sop for Cleaning and operation of ROPP caps inspection table
sop for usage and destruction of filter pad and cartridge filter
sop for cleaning and storage of transfer pipe
sop for Cleaning and operation of labeling machine
Cleaning and operation of the mono block filling and sealing machine
sop for Cleaning and operation of empty bottle inspection table
sop for Cleaning and operation of filter press
sop for cleaning and operation of liquid transfer pump and line
sop for cleaning and operation of storage vessels
sop for cleaning and operation of sugar syrup manufacturing vessel
sop for cleaning issuance and retrieval of accessories and change parts
sop for Cleaning and operation of visual inspection conveyor belt
sop for Cleaning and operation of spray gun and assemble
sop for Fogging in Aseptic and Non Aseptic Area
Cleaning And Assembly Of Tube Filling Machine
Proper Handling of Non Recoverable Residues
sop for Handling Of Off Line Packing
Air Washing Of Collapsible Tube
Handling Of Dispensed Material
Procedure for House Keeping in quality Control Department
Procedure For Rounding off procedure for analytical numeric values