procedure for Replacement of Activated Charcoal
1.0 OBJECTIVE :
1.1 To lay down a procedure for Replacement of Activated Charcoal.
2.0. SCOPE :
2.1 This procedure is applicable to Activated Charcoal Filter situated at Pharma Dekho
3.0. RESPONSIBILITY :
3.1 Operator Engineering Department shall be responsible for replacement of Activated Charcoal and maintaining the record.
3.2 Officer/Executive Engineering Department shall be responsible for to verify the replacement of Activated Charcoal and to take corrective action if any operational deviation.
4.0. ACCOUNTABILITY :
4.1 Head Engineering Department shall be accountable for compliance of SOP.
5.0. PROCEDURE :
5.1 PRIMARY CHECKS:
5.1.1. Ensure that the availability of new carbon.
5.1.2. Ensure that the all pumps shall be switched ‘Off’.
5.1.3. Display the ‘Under Maintenance Board’.
5.2. REPLACEMENT PROCEDURE:
5.2.1 Open the Activated Charcoal filter vessel inlet and outlet connections.
5.2.2 Take out the old Activated Charcoal from the vessel.
5.2.3 Take the new Activated Charcoal in a plastic drum and clean it with fresh water.
5.2.4 Clean the vessel inside with fresh water.
5.2.5 After cleaning of vessel, load the new Activated Charcoal in to vessel.
5.2.6 Connect the vessel inlet and outlet connections.
5.2.7 After closing the vessels, start the plant Ref. SOP No.
5.2.8 Replacement of filtering sand to be carried out once in eighteen months.
5.2.9 Maintain the log sheet of replacement of filtering sand as par annex –I
6.0 ABBREVIATION :
| Sr. No. | Abbreviation used | Full form of abbreviation used |
| 1. | SOP | Standard operating procedure |
| 2. | EM | Engineering and maintenance |
7.0 ATTACHMENTS (ANNEXES) :
Annex-I : Record for replacement of Activated Charcoal
8.0 REFERENCE :
In House
Annex-I : Record for replacement of Activated Charcoal.
sop for Preventive Maintenance of Liquid Filling and Sealing Machine
sop for Preventive Maintenance of Linear Bottle Washing Machine
sop for Preventive Maintenance of De-Foiling Machine
sop for Preventive Maintenance of Strip Packing Machine
sop for Preventive Maintenance of Blister Packing Machine
sop for Preventive Maintenance of Capsule Polishing and Sorting Machine
sop for Preventive Maintenance of Capsule Filling Machine
sop for Preventive maintenance of Auto Coater
sop for Preventive Maintenance of Compression Machine
sop for preventive maintenance of packing conveyor belt
sop for Preventive Maintenance of Sifter Cum Multi mill
sop for Preventive Maintenance of Rapid Mixer Granulator
sop for Preventive Maintenance Of Fluid Bed Dryer
sop for Preventive Maintenance of Octagonal Blender
sop for Preventive Maintenance of Lifting and Positioning Device
sop for Preventive Maintenance of Paste Preparation vessel
sop for preventive maintenance of Vibro-Sifter
sop for preventive maintenance of air curtain
sop for preventive maintenance of air handling units
Preventive Maintenance of Diesel Generator
sop for Preventive Maintenance of cooling towers
sop for Preventive Maintenance of Boiler
sop for Preventive Maintenance of Air Compressor
sop for Preventive Maintenance of Chilling Plant
sop for Preventive Maintenance of Transformers
sop for Preventive maintenance of Purified Water System
sop for Break Down maintenance of Machine and Work Requisition
sop for Operation of Dust Extraction System
sop for Operation Of Effluent Treatment Plant
sop for Operation Of Diesel Generator
sop for Operation of Multi Column Distillation Plant
sop for Operation of Pure Steam Generator
sop for Operation of Air Handling Unit
sop for Operation of Cooling Tower
sop for Operation of Air Compressor
sop for Operation of Water Chilling Plant
sop for Cleaning of Pure Steam Generator
Cleaning of Over Head Water Tanks HDPE
sop for Cleaning of Water tanks
sop for Sanitization of multi column plant
sop for Sanitization of Ultrafiltration System
Sop for Chemical Sanitization of Reverse Osmosis
Sop for Sanitization of Hot Sanitization & Electro Deionization unit
sop for Sanitization of Purified Water Loop
sop for preparation of sodium meta bisulphate solution
sop for Testing of Hardness of Soft Water
sop for Operation & back wash of multi grade filter
sop for testing of chlorine contents in water
procedure for Replacement of Activated Charcoal
