sop for Preventive Maintenance of Linear Bottle Washing Machine
To lay down a procedure for the Preventive Maintenance of Linear Bottle Washing Machine.
This Standard Operating Procedure is applicable for Preventive Maintenance of Linear Bottle Washing Machine to be followed at formulation plants
3.1 Officer / Executive Engineering shall be responsible for the execution of this procedure.
3.2 Engineering Manager shall be responsible for the Implementation of this SOP.
3.3 Head QA/designee shall be responsible for the compliance of this SOP.
4.0 Abbreviations and Definitions
SOP : Standard Operating Procedure
No : Number
QA : Quality assurance
ER : Engineering
5.1 General Conditions
5.1.1 Refer the master plan of preventive maintenance.
5.1.2 Equipment shall be available for preventive maintenance.
5.1.3 Clean oil / grease stains & remove unwanted material, spares after completion of work.
5.2.1 Use necessary safety wears, while doing the work.
5.2.2 Ensure covers & guards are properly fixed.
5.3 Procedure For Preventive Maintenance Of Linear Bottle Washing Machine
5.3.1 Ensure that electrical supply is in off position in main panel and display “Under Maintenance” Board on the panel board.
5.3.2 Switch OFF the drive unit and inform all the concerned.
5.3.3 Operator or above has to ensure and verify the check points for the preventive maintenance as shown in the Annexure
5.3.4 After the completion of preventive maintenance, check the machine for smooth Operation.
5.3.5 Remove “Machine under Maintenance” Board on the panel board after completion of the Maintenance.
5.3.6 The operator / technician who perform the job will enter his name / sign in “Done By” Column and responsible Engineer/ Officer and Officer – Production will put sign in “Checked by” column.
5.3.7 Half Yearly Maintenance will include the jobs of Monthly and Quarterly Maintenance.
5.3.8 Quarterly Preventive Maintenance is to be carried out as per the following check points.
188.8.131.52 Check and tight all nut bolts.
184.108.40.206 Check and tight the foundation bolts of motor and gearbox.
220.127.116.11 Check lubricates all the transmission chain in drive section with grease.
18.104.22.168 Check the all electrical terminal connections and tighten the same.
22.214.171.124 Lubricate all wall/ pivot mounted bearing with silicon grease.
126.96.36.199 Check the proper earthing.
5.3.9 Half Yearly Preventive Maintenance is to be carried out as per the following check points.
188.8.131.52 Check all electrical points of main panel board for any loose connection & tighten up accordingly.
184.108.40.206 Check the bearings of motor, if required replace/ lubricate with grease.
220.127.116.11 Check the all interlocking system for working satisfactory.
18.104.22.168 Clean the collecting trays located under the machine conveyer.
6.0 Forms and Records
6.1 Quarterly PM Check List of Linear Bottle Washing Machine – Annexure
6.2 Half Yearly PM Check List of Linear Bottle Washing Machine – Annexure
7.1 Master copy – Documentation Cell (Quality Assurance)
7.2 Controlled copies – Engineering Department