sop for Preventive Maintenance of Octagonal Blender
To lay down a procedure for the Preventive Maintenance of Octagonal Blender.
This Standard Operating Procedure is applicable for Preventive Maintenance of Octagonal Blender to be followed at formulation plants
3.1 Engineering Officer / Executive shall be responsible for the execution of this procedure.
3.2 Engineering Manager shall be responsible for the implementation of this SOP.
3.3 Head QA/designee shall be responsible for compliance of this SOP.
4.0 Abbreviations and Definitions
SOP : Standard Operating Procedure etc
No : Number
QA : Quality assurance
ER : Engineering
5.1 General Conditions
5.1.1 Refer the master plan of preventive maintenance.
5.1.2 Equipment shall be available for preventive maintenance.
5.1.3 Clean oil / grease stains & remove unwanted material, spares after completion of Work.
5.2.1 Use necessary safety wears, while doing the work.
5.2.2 Ensure covers & guards are properly fixed.
5.3 Procedure for Preventive Maintenance of Octagonal Blender.
5.3.1 Ensure that electrical supply is in off position in main panel and display “Under Maintenance” Board on the panel board.
5.3.2 Switch OFF the drive unit and inform all the concerned.
5.3.3 Operator or above has to ensure and verify the check points for the preventive maintenance as shown in the Annexure – 1.
5.3.4 After the completion of preventive maintenance, check the machine for smooth operation.
5.3.5 Remove “Machine under Maintenance” Board on the panel board after completion of the Maintenance.
5.3.6 The operator / technician who perform the job will enter his name / sign in “Done By” Column and responsible Engineer/ Officer and Officer – Production will put sign in “Checked by” column.
5.3.7 Quarterly Preventive Maintenance is to be carried out as per the following check points.
184.108.40.206 Check for unusual noise and vibration.
220.127.116.11 Check and tight the mounting bolts.
18.104.22.168 Check the motor terminal connections and tighten the same.
22.214.171.124 Check the lifting movements of Conta-Blender, of observed sluggish & jamming the system shall be stopped & checked properly , if required side channel & chain should be lubricated by multipurpose grease.
126.96.36.199 Check the proper earthing.
188.8.131.52 Check the oil Lever of gear box.
184.108.40.206 Check all electrical points of main panel board for any loose& tighten up accordingly.
220.127.116.11 Check all interlocks of the machine for proper operation.
18.104.22.168 Check the worm for any damage, if required replaces the gears.
6.0 Forms and Records
6.1 Quarterly Preventive Maintenance Check List of Octagonal Blender – Annexure-1
7.1 Master copy – Documentation Cell (Quality Assurance)
7.2 Controlled copies – Engineering department