procedure for Replacement of Activated Charcoal

 

procedure for Replacement of Activated Charcoal

 

1.0 OBJECTIVE :

1.1 To lay down a procedure for Replacement of Activated Charcoal.

2.0. SCOPE :

2.1 This procedure is applicable to Activated Charcoal Filter situated at Pharma Dekho

3.0. RESPONSIBILITY :

3.1 Operator Engineering Department shall be responsible for replacement of Activated Charcoal and maintaining the record.
3.2 Officer/Executive Engineering Department shall be responsible for to verify the replacement of Activated Charcoal and to take corrective action if any operational deviation.

4.0. ACCOUNTABILITY :

4.1 Head Engineering Department shall be accountable for compliance of SOP.

5.0. PROCEDURE :

5.1 PRIMARY CHECKS:
5.1.1. Ensure that the availability of new carbon.
5.1.2. Ensure that the all pumps shall be switched ‘Off’.
5.1.3. Display the ‘Under Maintenance Board’.



5.2. REPLACEMENT PROCEDURE:
5.2.1 Open the Activated Charcoal filter vessel inlet and outlet connections.
5.2.2 Take out the old Activated Charcoal from the vessel.
5.2.3 Take the new Activated Charcoal in a plastic drum and clean it with fresh water.
5.2.4 Clean the vessel inside with fresh water.
5.2.5 After cleaning of vessel, load the new Activated Charcoal in to vessel.
5.2.6 Connect the vessel inlet and outlet connections.
5.2.7 After closing the vessels, start the plant Ref. SOP No.
5.2.8 Replacement of filtering sand to be carried out once in eighteen months.
5.2.9 Maintain the log sheet of replacement of filtering sand as par annex –I

6.0 ABBREVIATION      :

Sr. No. Abbreviation used Full form of abbreviation used
1. SOP Standard operating procedure
2. EM Engineering and maintenance

7.0 ATTACHMENTS (ANNEXES) :

Annex-I : Record for replacement of Activated Charcoal

8.0 REFERENCE :

In House

Annex-I : Record for replacement of Activated Charcoal.

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procedure for Replacement of Activated Charcoal

 

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