Microbial monitoring of Drain points

 

Microbial monitoring of Drain points

1.0 Objective
To lay down a procedure to describe the steps to be followed to monitor drain points for microbial load.
2.0 Scope
This Standard Operating Procedure is applicable for monitoring the microbiological load at drain points to be followed at formulation plant of abc company.
3.0 Responsibility
3.1 Officer / Executive Quality Control are responsible for monitoring of drain points for microbial load.
3.2 Head Quality Control is responsible for compliance of this SOP.
4.0 Abbreviations and Definitions
IPA : Isopropyl Alcohol
Ml : Milliliter
Cm : Centimeter
SCDM : Soyabean Casein Digest Medium
Hrs : Hours
ºC : Degree Centigrade
5.0 Procedure
5.1 Preparation of media and glassware
5.1.1 Prepare the media as per instruction.
5.1.2 Sterilize the media flasks and test tubes containing 10ml normal saline, Petri plate & accessories.
5.1.3 After completion of sterilization, remove the media and glass Petri plates, test tubes containing 10 ml

normal saline from the autoclave and cool it. Glass Petri plates dried in Hot air oven.
5.1.4 Maintain the sterilized Soyabean Casein Digest agar at 55°C.
5.2 Swab Sampling
5.2.1 Place all marked test tubes containing 10 ml normal saline in carrier box and transfer to sampling area.
5.2.2 Remove sterile swab carefully and place in the test tube containing sterile 10-ml normal saline

carefully remove the swab from the test tube. Select the surface to be tested & sanitize with 70 % IPA after sampling.
5.2.3 Take the swabs from select surfaces area (25 cm2) of each drain point.
5.2.4 After each swabbing, collect the swab test tubes corresponding to the location and transfer the samples

to Microbiology lab for analysis.
5.2.5 Under aseptic conditions, vortex the normal saline test-tube for proper extraction, remove a swab.

Using a micropipette with sterile tip, remove 1 ml of the sample for total viable aerobic counts and 1 ml for

pathogen transfer into SCDM.
5.2.6 Label the Petri plate, with sampling location, media lot Number and date. Incubate the

Soyabean Casein Digest agar plates at 30°C to 35°C for 72 hrs. & followed by 20°C to 25°C for 48 hrs.
5.2.7 Keep Negative control for each lot of medium prepared. Note down the details of media preparation

and growth promotion test.
5.2.8 Incubation the SCDM for 24 to 48 hrs and carry out testing for detection of pathogens.

(Escherichia coli, Salmonella spp, Staphylococcus aureus and Pseudomonas aeruugionsa).
5.2.9 Pathogen testing should be performed.
5.2.10 Limit for total bacterial count is 200cfu/swab and for total mould/yeast count <10cfu/swab

and pathogen should be absent.
5.2.11 Frequency of monitoring every month.
6.0 Forms and Records
6.1 Liquid Area Drain Monitoring Test Report – Annexure-1
6.2 External Area Drain Monitoring Test Report – Annexure-2
6.3 Tablet and Capsule Area Drain Monitoring Test Report – Annexure-3
7.0 Distribution
7.1 Master copy – Documentation Cell (Quality Assurance)
7.2 Control copy – Quality Control
8.0 History

Revision Number Details For Change
Reason for Revision
00 New SOP NA

 

 

 

 

sop for calibration and validation of micro autoclave

sop for Sterility failure investigation

cleaning and operation of discard autoclave

sop for operation of fogger machine

sop for Biological assay of lactic acid bacillus

sop for preparation of culture inoculum

STP for sterility testing of sterile gloves

sop for Operation and calibration of active air sampler

sop for transfer of material for testing and sampling in sterile area

entry & exit procedure in microbiology laboratory

Growth Promotion Test In Microbiology Laboratory

Operation of B.O.D in Microbiology Laboratory




Operation of Horizontal Laminar Air Flow in the microbiology laboratory

Operation and cleaning of Pass Box.

Operation and cleaning of air sampler

Cleaning and Sterilization of Glassware

Analysis of water for microbial load in microbiology lab

Operation and temperature monitoring of Refrigerator

Fumigation of Microbiology Laboratory.

Entry & Exit procedure In Sterility Area

SOP for Microbial analysis of Raw Material Finished Products

SOP for Operation & Calibration of pH meter in Micro Department

SOP for Operation & Calibration of pH meter in Micro Department

SOP Operation and calibration of Hot Air Oven In Microbiology

SOP for operation cleaning & calibration of Digital colony counter

SOP for Operation And Cleaning of Microscope

sop for Media Preparation and Consumption

sop for Receipt Storage and Usage of Culture Media

sop for Cleaning Sanitization And Disinfection In Microbiology

sop for Environmental monitoring of all the Classified area

sop for Handling and Sub culturing of Microbial cultures

sop for Media Growth Promotion Test and various Microbiological test

sop for BOD incubator operation and cleaning

sop sampling of water for microbiological analysis

sop for Disinfectant Efficacy Test

sop for for cleaning and operation of vortex mixture

sop for Temperature & Relative Humidity Monitoring

sop for Operation and Calibration of Heating Block

sop for Sterility Testing of Microbiology

sop for Disposal of Culture Media

sop for Drain point of Microbiology

sop for entry & exit procedure In Microbial limit test and Biosafety

sop for Gram Staining of Bacteria in Microbiology Laboratory

sop for Monitoring of Compressed Air/gases for microbiological analysis

sop for BET (Bacterial Endotoxin) test in Microbiology

sop for receipt storage and Determining the population of Biological indicators

sop for qualification of analyst microbiologist

sop for Bioburden test of Packing materials in Microbiology Laboratory

sop for microbiological assay of erythromycin antibiotic

sop for liquid particle counter

sop for operation and calibration of digital zone reader

sop for monitoring of ultraviolet efficiency LAF and pass box

microbiological assay of cyanocobalamin or vitamin B12

gowning procedure for microbiological testing area

swab testing of various surfaces for bioburden determination

sop for endotoxin challenge test

Hold time study protocol for sterilized media

sop for personnel Qualification protocol for aseptic area

sop for sampling and testing of drain water

Sop for Operation of Airborne Particle Counter

sop for Inoculum Preparation

sop for Validation protocol of steam sterilizer autoclave

sop for pathogen detection from drain point

Sop for Analysis of Raw water Purified water water for injection and pure steam water

sop for preservatives efficacy test

sop for collection and preservation of in house isolated microorganisms

sop for Operation Calibration and Maintenance of Micropipette

Sop for UV Efficacy Test

sop for gram staining

Sop for swab testing

sop for microbiological testing of water

PROCEDURE FOR FUMIGATION

sop for depyrogenation of apparatus

sop for media preparation

sop for fertility test growth promotion test of media

sop for Operation and cleaning of moist heat sterilizer

sop for monitoring by active air sampler

sop for swab sampling and testing for clean rooms in production area

sop for monitoring in microbiology laboratory

sop for Fumigation of aseptic area and microbiology lab

sop for monitoring of personnel in aseptic area

sop for maintenance of cultures

sop for Operation and cleaning of laminar bench

preparation of settle plates

sop for monitoring of pure steam

sop for entry and exit procedure to m.l.t and b.e.t room

sop for storage of and use of media

sop for disposal of microbiological media and cleaning of microbiological glassware

Preparation Filtration Usage and Destruction of Disinfectant Solution

Entry Exit and gowning Procedure in Microbiology Laboratory

Safety measures to be followed in microbiology laboratory

Growth Promotion Test of Media

Preservation and Maintenance of Microbial Strain

Entry and Exit in Microbiology Sterile Area

Entry and Exit in Microbiology Limit testing area

Water sampling of raw water purified water WFI and PSG in microbiology Lab

sop of Microbiological assay

Microbial monitoring of Drain points

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