Preparation Filtration Usage and Destruction of Disinfectant Solution
1.0. OBJECTIVE :
1.1 To lay down a procedure for Preparation , Filtration ,Usage and destruction of Disinfectant Solution.
2.0 SCOPE :
2.1 This procedure is applicable for Preparation , Filtration ,Usage and destruction of Disinfectant Solution in Injection (Parenteral) at …….
3.0 RESPONSIBILITY :
3.1 Officer/Executive Production
4.0 ACCOUNTABILITY :
4.1 Head of Department
5.0 PROCEDURE :
5.1 DISINFECTANT PREPARATION
5.1.1 Different disinfectant solution to be prepared alternatively for Cleaning/Sanitization of sterile area employees
carrying out this job to be periodically trained.
5.1.2 Select suitable disinfectant from the given chart and make the disinfectant solution as per requirement.
5.1.3 Ensure the cleaning of pressure vessels before the disinfectant preparation.
5.1.4 Ensure the validity of disinfectant before the disinfectant prepration.
S. No. | Name of Solution | Concentration | Quantity in mL | Quantity WFI in mL | Disnfectant Solution in mL |
1. | Acitar in (2% w/v glutaraldehyde , 5% w/v Benzalkonium chloride solution IP) | 5 % | 50 | 950 | 1000 |
2. | Totasep in[3% w/v poly (hexamethylenebiguanide) hydrochloride 10% w/v Didecyl dimethyl ammonium Chloride] | 2.5 % | 25 | 975 | 1000 |
3. | Silvicide (0.1 % w/v silver nitrate 10 % w/v hydrogen peroxide) | 5 % | 50 | 950 | 1000 |
5.1.5 Prepare 70% Isopropyl Alcohol solution as fast Alcohol base disinfectant for hand gloves.
5.1.6 After preparation filter this solution through 0.2µ Hydrophilic/Hydrophobic filter.
5.1.7 Dispense it in suitable glass/SS container .
5.1.8 Disinfectant shall be rotated as per scheduled mentioned below
S. No. | Rotation Period | Name of Solution |
1. | From date 1st to 10th of month | Acitar (5.0 %V/V) |
2. | From date 11st to 20th of month | Totasep (2.5 %V/V ) |
3. | From date 21st to end of the month | Silvicide (5.0 %V/V) |
5.2 FILTRATION:
5.2.1 Check Filtration LAF is “ON” and magnehelic Gauge reading is within the limit.
5.2.2 Place the Sterilized membrane under LAF.
5.2.3 Connect the outlet of Disinfectant Filter to the inlet of Disinfectant holding vessel(Filtration vessel).
5.2.4 Connect inlet of Disinfectant Preparation vessel to Nitrogen Supply line.
5.2.5 Open the regulate the Nitrogen pressure through pressure regulator gradually to achieve a pressure of 1.0 to 2.0 Kg/cm².
5.2.6 Allow the solution to pass through the 0.2µ filter and collect solution in Sterilized filtration Vessel.
5.2.7 After complete solution has been filtered close Nitrogen supply valve.
5.2.8 Disconnect all silicone tubes and transfer them to equipment washing area for cleaning .
5.3 USAGE:
5.3.1 For Aseptic area Filtered disinfectant solution is used and prepare only required quantity of disinfectant solution and store in Sterilized container and keep under LAF.
5.3.2 For Non Aseptic area unfiltered disinfectant solution is used and prepares only required quantity.
5.3.3 Destroy the unused quantity at the end of the day, if applicable.
6.0 ABBREVIATION :
Sr.No. | Abbreviation used | Full form of abbreviation used |
1. | SOP | Standard Operating Procedure |
2. | WFI | Water For Injection |
3. | % | Percentage |
4. | IPA | Iso Propyl Alcohol |
5. | Ltd | Limited |
6. | mL | milliliter |
7. | SS | Stainless steel |
8. | QA | Quality Assurance |
7.0 ATTACHMENTS (ANNEXES) :
Annex-I : Preparation , Filtration ,Usage and Destruction of Disinfectant Solution
8.0 REFERENCE :
Sr. No. | Reference Title |
1. | In-house |
Annex-I : Preparation , Filtration ,Usage and Destruction of Disinfectant Solution
sop for calibration and validation of micro autoclave
sop for Sterility failure investigation
cleaning and operation of discard autoclave
sop for operation of fogger machine
sop for Biological assay of lactic acid bacillus
sop for preparation of culture inoculum
STP for sterility testing of sterile gloves
sop for Operation and calibration of active air sampler
sop for transfer of material for testing and sampling in sterile area
entry & exit procedure in microbiology laboratory
Growth Promotion Test In Microbiology Laboratory
Operation of B.O.D in Microbiology Laboratory
Operation of Horizontal Laminar Air Flow in the microbiology laboratory
Operation and cleaning of Pass Box.
Operation and cleaning of air sampler
Cleaning and Sterilization of Glassware
Analysis of water for microbial load in microbiology lab
Operation and temperature monitoring of Refrigerator
Fumigation of Microbiology Laboratory.
Entry & Exit procedure In Sterility Area
SOP for Microbial analysis of Raw Material Finished Products
SOP for Operation & Calibration of pH meter in Micro Department
SOP for Operation & Calibration of pH meter in Micro Department
SOP Operation and calibration of Hot Air Oven In Microbiology
SOP for operation cleaning & calibration of Digital colony counter
SOP for Operation And Cleaning of Microscope
sop for Media Preparation and Consumption
sop for Receipt Storage and Usage of Culture Media
sop for Cleaning Sanitization And Disinfection In Microbiology
sop for Environmental monitoring of all the Classified area
sop for Handling and Sub culturing of Microbial cultures
sop for Media Growth Promotion Test and various Microbiological test
sop for BOD incubator operation and cleaning
sop sampling of water for microbiological analysis
sop for Disinfectant Efficacy Test
sop for for cleaning and operation of vortex mixture
sop for Temperature & Relative Humidity Monitoring
sop for Operation and Calibration of Heating Block
sop for Sterility Testing of Microbiology
sop for Disposal of Culture Media
sop for Drain point of Microbiology
sop for entry & exit procedure In Microbial limit test and Biosafety
sop for Gram Staining of Bacteria in Microbiology Laboratory
sop for Monitoring of Compressed Air/gases for microbiological analysis
sop for BET (Bacterial Endotoxin) test in Microbiology
sop for receipt storage and Determining the population of Biological indicators
sop for qualification of analyst microbiologist
sop for Bioburden test of Packing materials in Microbiology Laboratory
sop for microbiological assay of erythromycin antibiotic
sop for liquid particle counter
sop for operation and calibration of digital zone reader
sop for monitoring of ultraviolet efficiency LAF and pass box
microbiological assay of cyanocobalamin or vitamin B12
gowning procedure for microbiological testing area
swab testing of various surfaces for bioburden determination
sop for endotoxin challenge test
Hold time study protocol for sterilized media
sop for personnel Qualification protocol for aseptic area
sop for sampling and testing of drain water
Sop for Operation of Airborne Particle Counter
sop for Validation protocol of steam sterilizer autoclave
sop for pathogen detection from drain point
Sop for Analysis of Raw water Purified water water for injection and pure steam water
sop for preservatives efficacy test
sop for collection and preservation of in house isolated microorganisms
sop for Operation Calibration and Maintenance of Micropipette
sop for microbiological testing of water
sop for depyrogenation of apparatus
sop for fertility test growth promotion test of media
sop for Operation and cleaning of moist heat sterilizer
sop for monitoring by active air sampler
sop for swab sampling and testing for clean rooms in production area
sop for monitoring in microbiology laboratory
sop for Fumigation of aseptic area and microbiology lab
sop for monitoring of personnel in aseptic area
sop for maintenance of cultures
sop for Operation and cleaning of laminar bench
sop for monitoring of pure steam
sop for entry and exit procedure to m.l.t and b.e.t room
sop for storage of and use of media
sop for disposal of microbiological media and cleaning of microbiological glassware
Preparation Filtration Usage and Destruction of Disinfectant Solution