sop for Preventive maintenance of bottle washing machine
1.0 OBJECTIVE
1.1 To describe a procedure for Preventive maintenance of Bottle Washing Machine installed
2.0 SCOPE
2.1 This Standard operating procedure for Preventive maintenance of Bottle Washing Machine
3.0 RESPONSIBILITY
3.1 Operator/Technical Assistant – To follow the Procedure.
3.2 Maintenance Head shall accountable for compliance of this SOP.
4.0 ACCOUNTABILITY
4.1 Head Engineering
4.2 Head of Department
5.0 PROCEDURE
5.1 Pre Start Up
5.1.1 Isolate the main incoming power supply to the equipment, if not required.
5.1.2 Label the Equipment with “UNDER MAINTENANCE” tag at a prominent location or at the control switch ensuring adequate visibility.
5.2 Check list of Bottle Washing Machine
5.2.1 Check the valve for proper working.
5.2.2 Check the float valve for proper working.
5.2.3 Check / Clean the cartridge filter.
5.2.4 Check the mechanical seal of Pre, Post and Final washing pump.
5.2.5 Check the leakage of loop line.
5.2.6 Check the TC Clamp and gasket.
5.2.7 Check / Clean / Tighten nozzles.
5.3 Procedure (Contd.)
5.3.1 Check the Main motor, Infeed and discharge conveyor motor for smooth operation.
5.3.2 Check the ampere of Main motor, Infeed and discharge conveyor motor.
5.3.3 Check / Lubricate the chain and sprocket.
5.3.4 Check the gear box of Main motor and Infeed motor for proper working.
5.3.5 Check / Top up the gear box of Main motor and Infeed motor for proper working.
5.3.6 Check the proper working of infeed conveyor, roller and bearing.
5.3.7 Check the electromagnetic clutch for proper working.
5.3.8 Check the condition of flat belt.
5.3.9 Check / Lubricate all pedestal bearing.
5.3.10 Check / Replace the pocket.
5.3.11 Check the pocket conveyor.
5.3.12 Check the ampere of Pre, Post and Final washing pump
5.3.13 Check the switch for proper working.
5.3.14 Check the indicator light for proper working.
5.4 Review
5.4.1 Ensure for proper availability and fitment of required Safety Guards of Equipment.
5.4.2 Ensure that the Equipment is cleared from Tools, Hardware, and Cleaners used during Preventive Maintenance.
5.4.3 Ensure that the Area/Equipment is cleared of excessive Cleaners
6.0 TRAINING
6.1 Trainer – Head- Engineering.
6.2 Trainee – All Concern Person.
6.3 Period – One hour or as per required.
7.0 DISTRIBUION
7.1 One set of master copy & controlled copy submitted the quality assurance department.
8.0 ENCLOSURE
8.1 : Preventive Maintenance Record.
9.0 ABBREVIATIONS
9.1 SOP : Standard Operating Procedure
9.2 END : Engineering Department
9.3 QA : Quality Assurance
9.4 Kg : Kilo gram
10.0 DOCUMENT CHANGE HISTORY
| Revision | Reason for Revision | Effective Date |
| 00 | New SOP |
Preventive Maintenance Record.
| Sr. No. | Date
Check Points |
|||
| 1 | Check/Tighten/replacement fitments. | |||
| 2 | Check the valve for proper working. | |||
| 3 | Check the proper work of mechanical seal and pre and final washing pump. | |||
| 4 | Check the any leakage of T.C clamp | |||
| 5 | Check the proper working & oil level of gear box | |||
| 6 | Check the proper working SS flat chain. | |||
| 7 | Check the abnormal sound. | |||
| 8 | Check the proper working of Pedestal bearing & water tank heater. | |||
| 9 | Check the proper functioning & working of A.C drive | |||
| 10 | Check the proper working of Safety switch, | |||
| 11 | Check the Earthing continuity. | |||
| 12 | Check the ON/OFF switch | |||
| 13 | Check/clean/Decarburize all electrical connections and connectors. | |||
| Done By : | ||||
| Checked By:(Maintenance ) | ||||
| Verified By :(QA) | ||||
sop for Execution of Preventive Maintenance
Preparation of Sodium Hydroxide Solution
sop for water cooled chiller operation
cleaning and preventive maintenance of LAF and RLAF
sop for replacement of water system filters
cleaning and preventive maintenance of insectocutor
sop for operation of preventive maintenance
sop for material receiving and consumption record
sop for Preventive maintenance of bottle washing machine
sop for Replacement of Battery of Electronic Devices
sop for Preparation of R.O. Antiscalant Solution
Preventive Maintenance of Rapid Cooling Steam Sterilizer
Preventive Maintenance of Rapid cooling steam Generator
sop for Preventive Maintenance of Dust Collector
sop for Replacement of HVAC filters
SOP for Battery Backup in Mobile Laminar Air Flow Trolley
sop for Replacement of Tube lights
sop for Replacement of UV light of purified water plant
sop for Cleaning of soft water storage tank and RO feed tank
sop for Preparation of Sodium hydroxide Solution
sop for Operation and regeneration of softener plant
Procedure Of Issuance Of material from Engineering Store
sop for Preventive Maintenance of Filter Press
sop for Preventive Maintenance of Sugar Transfer System
sop for Preventive Maintenance of Shrink Sleeve Machine
sop for Preventive Maintenance of ROPP Cap Elevator
sop for Preventive Maintenance of Liquid Transfer Pumps
sop for Preventive Maintenance of Liquid Tanks
Preventive Maintenance of Strip De-Foiling Machine
sop for Preventive Maintenance of Colloidal Mill
sop for Preventive Maintenance of Packing Collator Belt
sop for Checking light intensity
sop for Operation of Fire- Extinguisher
sop for Passivation of WFI Distribution Loop
sop for Analysis of Effluent Treatment Plant Water
sop for Methodology to Dispose ETP Sludge
sop for Action Plan In Case Of Electrical Power Failure
sop for Colour Coding of Piping and Accessories of Utilities
sop for Disposal of Engineering Waste
Filter Cleaning of HVAC System RLAF & LAF
Procedure for Calibration of Magnehelic Gauge
Procedure for Calibration of Vacuum Gauge
Procedure for Calibration of Pressure Gauge
sop for Procedure for Calibration of Temperature Controller
sop for Preventive Maintenance of Infrared Dryer Umbrella Type
sop for Preventive Maintenance of Battery stacker
sop for Preventive Maintenance of Lift
sop for Preventive Maintenance of Vacuum Cleaner
sop for Preventive Maintenance of laminar air flow unit
sop for Preventive Maintenance of Lozenges Manufacturing Line
sop for Preventive Maintenance of Garment Washing Machine
sop for Preventive Maintenance of Multi Column Distillation Plant
sop for Preventive Maintenance of Steam Sterilizer Autoclave
sop for Preventive Maintenance of Pure steam Generator
sop for Preventive maintenance of Depyrogenating Tunnel
sop for Preventive Maintenance of vial sealing machine
sop for preventive maintenance of Powder Filling and Rubber Stoppering machine
sop for Preventive Maintenance of Vial Washing Machine
sop for Preventive Maintenance of Inspection Table
sop for Preventive Maintenance of Hi-Cart
sop for Preventive Maintenance of Turn table
sop for Preventive Maintenance of sticker labeling machine
sop for Preventive Maintenance of Liquid Filling and Sealing Machine
sop for Preventive Maintenance of Linear Bottle Washing Machine
sop for Preventive Maintenance of De-Foiling Machine
sop for Preventive Maintenance of Strip Packing Machine
sop for Preventive Maintenance of Blister Packing Machine
sop for Preventive Maintenance of Capsule Polishing and Sorting Machine
sop for Preventive Maintenance of Capsule Filling Machine
sop for Preventive maintenance of Auto Coater
sop for Preventive Maintenance of Compression Machine
sop for preventive maintenance of packing conveyor belt
sop for Preventive Maintenance of Sifter Cum Multi mill
sop for Preventive Maintenance of Rapid Mixer Granulator
sop for Preventive Maintenance Of Fluid Bed Dryer
sop for Preventive Maintenance of Octagonal Blender
sop for Preventive Maintenance of Lifting and Positioning Device
sop for Preventive Maintenance of Paste Preparation vessel
sop for preventive maintenance of Vibro-Sifter
sop for preventive maintenance of air curtain
sop for preventive maintenance of air handling units
Preventive Maintenance of Diesel Generator
sop for Preventive Maintenance of cooling towers
sop for Preventive Maintenance of Boiler
sop for Preventive Maintenance of Air Compressor
sop for Preventive Maintenance of Chilling Plant
sop for Preventive Maintenance of Transformers
sop for Preventive maintenance of Purified Water System
sop for Break Down maintenance of Machine and Work Requisition
sop for Operation of Dust Extraction System
sop for Operation Of Effluent Treatment Plant
sop for Operation Of Diesel Generator
sop for Operation of Multi Column Distillation Plant
sop for Operation of Pure Steam Generator
sop for Operation of Air Handling Unit
sop for Operation of Cooling Tower
sop for Operation of Air Compressor
sop for Operation of Water Chilling Plant
sop for Cleaning of Pure Steam Generator
Cleaning of Over Head Water Tanks HDPE
sop for Cleaning of Water tanks
sop for Sanitization of multi column plant
sop for Sanitization of Ultrafiltration System
Sop for Chemical Sanitization of Reverse Osmosis
Sop for Sanitization of Hot Sanitization & Electro Deionization unit
sop for Sanitization of Purified Water Loop
sop for preparation of sodium meta bisulphate solution
sop for Testing of Hardness of Soft Water
sop for Operation & back wash of multi grade filter
sop for testing of chlorine contents in water