sop for Operation of Pure Steam Generator
1.0 Objective
To lay down a procedure Operation of Pure Steam Generator
2.0 Scope.
This Standard Operating Procedure is applicable for Pure Steam Generator to be followed at formulation plants
3.0 Responsibility
3.1 Engineering Officer / Executive shall be responsible for the execution of this procedure.
3.2 Engineering Manager shall be responsible for the implementation of this SOP.
3.3 Head QA/ designee shall be responsible for the compliance of this SOP.
4.0 Abbreviations and Definitions
SOP : Standard Operating Procedure etc
i.e. : That is
No : Number
w.r.t : With respect to
DPI : Dry Powder Injection
PLC : Programmable Logic Controller
5.0 Procedure
5.1 Pre-Start Up
5.1.1 Ensure the boiler steam available to run the PSG in the range of 4 to 6 kg/cm².
5.1.2 Ensure the purified water (feed water) 6 to 7 kg/cm² is available.
5.1.3 Ensure the compressed air pressure 4to6 kg/cm².
5.1.4 Ensure the condensate is removed at initial start up of PSG.
5.2 Procedure
5.2.1 Switch “ON” the Main supply line.
5.2.2 Open the Steam valve and remove the condensate.
5.2.3 Open the valve of compressed air and ensure the pressure in between 4 to 6 kg/cm².
5.2.4 Open the purified water line valve.
5.2.5 Open the main steam valve after removing of condensate let the steam enters to 1st column and remove the condensate by using the valve for 1 minute.
5.2.6 Ensure the pressure of steam at 1st column from 5 to 8 kg/cm².
5.2.7 Select the “AUTO” switch and machine gets started.
5.2.8 Observe the PLC (Programmable Logic Controller) while running the machine.
5.2.9 If any parameter does not match than press the ACK button and get it rectified the problem and continue the operation.
5.2.10 If required adjust the Purified water flow in range of 200 to 250 liter per hour by using the knob at flow meter device.
5.2.11 Open the valve of PSG outlet to supply the Pure Steam in DPI Block.
5.2.12 Record the observations in provided format as Annexure – 1.
5.3 Precautions:
5.3.1 Ensure the conductivity of Purified water is within limit of < 5µs/cm.
5.3.2 Ensure the conductivity of Pure Steam is within the limit of < 1µs/cm.
6.0 Forms and Records
6.1 Pure Steam Operation Record. – Annexure-1
7.0 Distribution
7.1 Master copy – Documentation Cell (Quality Assurance)
7.2 Controlled copies – Engineering Department
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sop for replacement of water system filters
cleaning and preventive maintenance of insectocutor
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sop for Preventive maintenance of bottle washing machine
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sop for Preparation of R.O. Antiscalant Solution
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sop for Replacement of HVAC filters
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sop for Operation of Fire- Extinguisher
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sop for Preventive Maintenance of Battery stacker
sop for Preventive Maintenance of Lift
sop for Preventive Maintenance of Vacuum Cleaner
sop for Preventive Maintenance of laminar air flow unit
sop for Preventive Maintenance of Lozenges Manufacturing Line
sop for Preventive Maintenance of Garment Washing Machine
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sop for Preventive Maintenance of Pure steam Generator
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sop for preventive maintenance of Powder Filling and Rubber Stoppering machine
sop for Preventive Maintenance of Vial Washing Machine
sop for Preventive Maintenance of Inspection Table
sop for Preventive Maintenance of Hi-Cart
sop for Preventive Maintenance of Turn table
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sop for Preventive Maintenance of Liquid Filling and Sealing Machine
sop for Preventive Maintenance of Linear Bottle Washing Machine
sop for Preventive Maintenance of De-Foiling Machine
sop for Preventive Maintenance of Strip Packing Machine
sop for Preventive Maintenance of Blister Packing Machine
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sop for Preventive Maintenance of Paste Preparation vessel
sop for preventive maintenance of Vibro-Sifter
sop for preventive maintenance of air curtain
sop for preventive maintenance of air handling units
Preventive Maintenance of Diesel Generator
sop for Preventive Maintenance of cooling towers
sop for Preventive Maintenance of Boiler
sop for Preventive Maintenance of Air Compressor
sop for Preventive Maintenance of Chilling Plant
sop for Preventive Maintenance of Transformers
sop for Preventive maintenance of Purified Water System
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Nice SOP. Easy to understand.